Precision Formed & Nickel Plated Brass Electrical Components

This precision formed brass connector is part of an auxiliary input jack adaptor.  It is designed as an in-vehicle plug-in device for MP3 and other personal entertainment / communication systems.

Produced from CDA 260 brass and nickel plated, it is formed on a 312 Platarg transfer press.  All of the tooling was designed and fabricated here at Gem including all of the shaped die work.  The bottom face of the connector is visible in the dash or console requiring that it have a near perfect cosmetic finish.

The estimated annual usage of this product is 2,500,000 units.

Highlights of these Manufactured Precision Formed Brass Components

Product Description

Brass Connectors

Custom Deep Drawn Stamping
Capabilities Applied/Processes

Primary:

  • Die Design and Manufacturing
  • In-Line Transfer Deep Drawn Stamping

Secondary:

  • Inspection
  • Nickel Plating
Equipment Used to Manufacture Part312 Platarg Transfer Press
Tightest Tolerances+.002″/-.000″
Material UsedCDA 260 Brass
Material FinishNickel Plated
In process testing/inspection performed

Dimensional Inspection

  • Standard Gauges
  • Custom Gauges
  • Optical Comparator
  • Visual Inspection
Industry for UseAutomotive
Volume2,400,000 Units / Annually
Delivery/Turnaround Time3 – 4 Weeks After Receipt of Order
Standards MetCustomer Supplied Print, 2D CAD Drawing
Product NameBrass Connectors