Precision Metal Forming & In-Line Deep Drawn Metal Stamping of Brass Button Assemblies

This Button Assembly is used within a sprinkler head in a fire suppression system. It is comprised of a copper Button into which a brass Insert is press fit. This assembly is designed such that a glass bulb applies pressure to the assembly which acts as a plug preventing water from flowing until the ambient temperature around the sprinkler reaches a designated level. During a fire, liquid inside the glass bulb absorbs heat and expands breaking the glass bulb and releasing water to extinguish the fire.

Produced on a 325 US Baird transfer press at 150 strokes per minute, the Insert is fed into the tool’s progression via a feeder bowl and inline track. It is press fit into the Button as it is being formed A completed assembly is produced with each revoution of the 325 US Baird transfer press it is run on.

6,000,000 units are produced and degreased at Gem annually.

Highlights of this Precision Metal Forming Brass Component

Product Description

These brass button assemblies are used in a sprinkler head for used in a fire suppression system.

Custom Deep Drawn Stamping
Capabilities Applied/Processes

Primary:

  • Custom Die Design and Manufacturing
  • In-Line Transfer Deep Drawn Metal Stamping
  • In-Machine Assembly 
    • Press Insert into Button Housing
    • Completed Assembly Produced And Inspected With Each Revolution of the Machine (Approx. 120/Min)

Secondary:

  • Inspection Services
  • Packaging Services
Equipment Used to Manufacture Part325 US Baird Transfer Press
Tightest Tolerances+.003″/-.000″
Flatness of .001″
Material UsedButton: CDA110 Brass
Insert: 360 Brass
Material FinishTrivalent Zinc Plated
In process testing/inspection performed
  • Dimensional Inspection
    • Standard Gauges
    • Custom Gauges
    • Optical Comparator
    • Visual Inspection
  • Pressure Testing
Industry for UseFire Suppression
Volume5,000,000 Units Annually
Delivery/Turnaround Time4 – 6 Weeks After Receipt of Order
Standards MetCustomer Supplied Print, 2D CAD Drawing
Product Name Brass Button Assembly